Sabis ɗin Gyaran Injection na Kan layi na Musamman

Matsar da sauri daga ƙirar filastik zuwa sassa na samarwa na al'ada masu inganci. Samu farashi mai yawa & DFM a cikin kwana 1. 30+ thermoplastic, kayan thermoset.

Magana kyauta tare da ra'ayin DFM

Babu MOQ

0.05mm haƙuri haƙuri

T1 samfurin da sauri kamar makonni 2

Sabis ɗinmu na Injection Molding

Yin amfani da mafita na gyare-gyaren allura na Breton a cikin Sin, muna siffata sassan filastik dangane da girman sashi, rikitarwa, da buƙatun girma. Samfuran da ake buƙata da gudanar da samarwa ana yin su tare da injuna masu kama da 30t zuwa 1800t, suna tabbatar da daidaiton kowane ƙira. Fa'ida daga consulation na ƙira kyauta akan kowane odar gyare-gyaren allura. Yi tsammanin juyawa da sauri tare da lokutan gubar gajere kamar kwanaki 15.

Kayan aikin allura Mold

Abubuwan alluran allura suna da mahimmanci don samar da daidaitattun sassa na filastik filastik. An yi su da farko daga karfe ko aluminum, ƙirƙirar su ya ƙunshi ƙira mai ƙima, ingantattun mashin ɗin, da haɗuwa.

Filastik Injection Molding

Yin gyare-gyaren filastik wata dabara ce inda ake tursasa narkakken thermplastic zuwa gyare-gyare, yana ƙarfafa sassa. Samar da ingantaccen aiki, da kuma samar da manyan ayyuka tare da daidaiton inganci.

Overmolding

Juyawa yana haɗa nau'ikan filastik daban-daban ta hanyar gyare-gyaren juna, haɓaka aiki, ƙayatarwa, da riko, yayin da rage lokacin haɗuwa da farashi.

Saka Molding

Saka gyare-gyaren yana rufe abin da aka riga aka saita tare da filastik, haɗakar ƙarfe da filastik, haɓaka ƙarfi, sauƙaƙe taro, da tabbatar da daidaitaccen haɗin kai.

Maganin gyare-gyaren allura na al'ada

Bincika hanyoyin yin gyare-gyaren alluran da ake buƙata don canzawa ba tare da matsala ba daga samfuri zuwa samarwa mai inganci.

Saurin Samfura

Amfana daga gyare-gyaren alluranmu mai sauri, yana isar da raka'a 1K-100K cikin sauri a farashi mai rahusa. Yin amfani da ƙirar aluminum ko karfe, muna tabbatar da saurin juyawa, kai tsaye magance ƙalubalen samar da ku da rage lokaci zuwa kasuwa.

Ƙarƙashin Ƙarfafa Ƙarfafawa

Ƙarƙashin alluran ƙarar ƙara yana haɓaka kayan aikin ku, yana isar da raka'a 100K-1M ta amfani da ƙirar ƙarfe mai ƙarfi. Wannan yana tabbatar da inganci mai inganci da daidaito, yadda ya kamata yana magance buƙatar ku don haɓakar ƙima amma daidaitaccen samarwa yana gudana yayin kiyaye ƙa'idodi na musamman.

Abubuwan Gyaran allura

Breton Precision yana ba da ƙarfe na gama gari don yin kayan aikin allura, da shahararrun kayan filastik iri-iri.

Kayayyakin Kayan Aiki Mold na allura

Kafin allura gyare-gyare tsari fara low ko high-girma samar, a high haƙuri CNC machined kayan aiki da ake bukata. Abubuwan da aka fi amfani da su sun haɗa da:

Kayan aiki Karfe: P20, H13, S7, NAK80, S136, S136H, 718, 718H, 738

Bakin Karfe:

420, NAK80, S136, 316L, 316, 301, 303, 304

Aluminum: 6061, 5052, 7075

Thermoplastic

Sabis ɗin gyaran gyare-gyare na filastik ya zo tare da abubuwa masu yawa tare da kaddarorin daban-daban, ciki har da ƙarfin tasiri, rashin ƙarfi, juriya na thermal, juriya na sinadarai, da dai sauransu.

Bayani: ABS HDPE LDPE

PPA PS POM PC

PU Teflon (PTFE) Nylon

PC PMMA PA PEEK

PET

Thermoset

Abubuwan thermoset da yawa don aikace-aikace daban-daban saboda ƙayyadaddun abubuwan haɗin haɗin kansu.

Liquid Silicone Rubber	Epoxy
Polyurethane	Phenolic

Surface Mold allura ya ƙare

Mu da farko muna ba da SPI ƙare don ƙirar allurar filastik. Don nau'ikan VDI, ƙididdige buƙatun ku lokacin ƙaddamar da ƙimar ku akan dandalinmu.

Matsayin Ƙarshe na SPI	Surface Roughness RA (mm)	Hanyar Ƙarshe	Tsarin rubutu	An Shawarar Karfe
SPI A1	0.012 To 0.025	6000 Grit Diamond	Super High m gama	S136 (54HRC) ya da 8407(52HRC)
SPI A2	0.012 To 0.025	3000 Grit Diamond	Ƙarshen Ƙarfafawa	S136 (54HRC) ya da 8407(52HRC)
SPI A3	0.05 zuwa 0.10	1200 Grit Diamond	Ƙarshe mai sheki na al'ada	S136 (300HB) ya da 718H
Farashin B1	0.05 zuwa 0.10	600 Grit Paper	Kyakkyawan Ƙarshen Semi-mai sheki	718H
Farashin B2	0.10 zuwa 0.15	400 Grit Paper	Matsakaici Semi-mai sheki	718H
Farashin SPI B3	0.28 zuwa 0.32	320 Grit Paper	Ƙare Semi-mai sheki na al'ada	718H
Farashin C1	0.35 zuwa 0.40	600 Grit Stone	Fine Matte gama	718H
Farashin C2	0.45 zuwa 0.55	400 Grit Stone	Matsakaici Matte gama	718H
Farashin C3	0.63 zuwa 0.70	320 Grit Stone	Matte gama gari	718H
Farashin D1	0.80 zuwa 1.00	Dry Blast Glass Bead	Satin Textured gama	718H
Farashin D2	1.00 zuwa 2.80	Busasshiyar fashewa	Ƙarshen Rubutun Rubutu	718H
Farashin D3	3.20 zuwa 18.0	Busasshiyar fashewa	Ƙarƙashin Ƙarƙashin Ƙarfafawa	718H

Azuzuwan allura Mold

Muna bin daidaitattun nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan SPI daga Class 101 zuwa 105, daidaita tsammanin abokan ciniki da masu kaya iri ɗaya.

Mold Class	Matsayin samarwa	Zagaye	Aikace-aikace	Hakuri	Farashin	Lokacin Jagora
Darasi na 105	Ƙananan sosai	Kasa da hawan keke 500	Gwajin samfuri	± 0.02mm	Mara tsada don samar da iyakataccen adadin samfuran samfuri	7-10 kwanaki
Darasi na 104	Ƙananan	Kasa da hawan keke 100K	Yana da kyau ga sassa masu iyakancewa tare da kayan da ba a lalata ba	± 0.02mm	Faɗuwa cikin ƙananan jeri zuwa matsakaicin farashi	10-15 kwanaki
Darasi na 103	Matsakaici	Kasa da hawan keke 500K	Don ƙananan zuwa sassa na samarwa	± 0.02mm	Faɗuwa cikin jeri na gama gari	10-15 kwanaki
Darasi na 102	Matsakaici zuwa babba	Kasa da 1M	Yana da kyau ga sassan da ke da kayan abrasive da/ko m haƙuri	± 0.02mm	Farashin mai inganci kuma an yi shi da kayan inganci	10-15 kwanaki
Darasi na 101	Maɗaukakin ƙarfi	Fiye da hawan keke 1M	Matsakaicin babban samarwa da lokutan zagayowar sauri	± 0.02mm	Farashin mafi girma kuma an yi shi tare da mafi ingancin kayan kawai	10-18 kwanaki